3 Essential Tips for Pressure Testing Your Ground Heat Exchanger System

By Trenchlesspedia Staff
Published: April 19, 2019 | Last updated: July 5, 2023
Key Takeaways

workers can visually assess each line and fitting for leaks and cracks.

Flush Debris

To begin a pressure test

Homeowners looking for an ecologically friendly way to heat and cool their homes may consider using a ground heat exchanger in place of traditional central heating or air unit. Installing these systems takes a team of trained professionals and does require excavation of part of the property.


Once the system is in place, a pressure test ensures there are no leaks before putting the system into service.

Ground Heat Exchanger System Overview

As the name implies, is a heat exchanger capturing and dissipating heat to the ground. It uses a series of smooth-walled, plastic or plastic coated pipes buried approximately 5-10 feet underground. At this level the soil temperature is around 50 to 73°F year-round, the deeper the burial, the more stable the ambient ground temperature is.


Pipes with smaller diameters are less efficient at moving air than larger diameter tubes. While there is some debate on whether it is more energy efficient to pull air through a long tunnel, called a solar chimney, or use a fan, it is understood that sharp angles are not desired. Using bends, no greater than 45-degrees allows for smoother, more efficient air flow.

There are three configurations for a ground heat exchanger.

Closed loop

A closed loop uses a blower to move air from inside the home through U-shaped pipes through the earth and the back into the house.


An open system draws air inside from an intake pipe through cooling tubes of long straight tubes, bringing air into the home.


A combination system is a mixture of the two which draws in some fresh air from outside but still runs most of the air through U-shaped lines to circulate.


Ground Heat Exchanger Requirements

When installing a ground heat exchanger, there are specific requirements that all systems must meet. While metal piping is an option, the best choice for this system is polyethylene, or high-density polyethylene pipe is the best choice. Should you insist on metal, it must have a plastic coating for more excellent durability. (Read The Lifespan of Steel, Clay, Plastic & Composite Pipes.)

Workers should choose pipes and fittings which can handle the stress and pressure requirements for this application. Using weaker lines and connectors will only result in leaks and damage to the overall system. Pipes with thick walls do handle more pressure. However, they are slow to transfer heat to and from the ground.

Designers should also use the proper anti-freeze solution in closed loop systems. While the pipes do have a higher stress tolerance, there is a risk of stress cracks due to the possible extreme temperature differences within the line to that of the ground.

However, the antifreeze solution should not contribute to this issue.

Tips for Pressure Testing Ground Heat Exchanger

Once installation of the ground heat exchanger is complete, workers must pressure test the system. The test should occur before any grouting or backfilling of the site occurs. By testing the system before covering

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